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Coolant sludge removal device - List of Manufacturers, Suppliers, Companies and Products

Coolant sludge removal device Product List

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Case Study 7 on Grinding Coolant Sludge Recovery (▲I want to maintain work accuracy!)

Case Study 7 on Grinding Coolant Sludge Recovery (▲I want to maintain work accuracy!)

[Issue] It is necessary to continue using the cylindrical grinding machine for precise work while maintaining accuracy!

◇ Introduction Background 　　〇 It has maintained satisfactory accuracy without major troubles. 　　〇 We have been able to use it continuously for a long time with peace of mind while renewing the contract, among other things. ◆ Introduction Effects 　　● It can be used continuously while maintaining its precision in tasks that require accuracy. 　　● Fine sludge has been minimized with paper filters, among other things.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant sludge recovery case 1 (▲ Frequent troubles occurring!)

Cutting coolant sludge recovery case 1 (▲ Frequent troubles occurring!)

[Issue] Problems frequently occur due to clogging of high-pressure pumps and nozzles!

◇ Introduction Background 　　〇 Due to the fine chips and large amounts of carbon in cast iron cutting, troubles caused by high-pressure pump and nozzle clogging frequently occurred. 　　〇 Additionally, poor filtration accuracy of the coolant led to defects caused by scratches, among other issues. ◆ Introduction Effects 　　● As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate was reduced by 20%, yielding remarkable results. 　　● In cutting processes, the shape of the sludge differs from that in grinding processes, making it recommended. 　　● The discharged sludge is mostly dry, and even after six years of use, its condition remains unchanged, among other benefits.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant sludge recovery case 2 (Tank fills halfway in 3 months)

Cutting coolant sludge recovery case 2 (Tank fills halfway in 3 months)

[Issue] Fine sludge cannot be completely removed, and it accumulates to about half of the tank in three months!

◇ Introduction Background 　　〇 The conveyor for chip discharge alone cannot remove the fine sludge generated during the cast iron processing. 　　〇 Sludge adheres inside the machine, necessitating frequent maintenance to prevent issues such as pipe and pump blockages. 　　〇 Cleaning, which costs about 100,000 yen each time, needed to be done four times a year, among other reasons. ◆ Introduction Effects 　　● After one and a half years of implementation, the amount of accumulated chips in the six months following installation was less than that in the three months before installation. 　　● Cleaning frequency reduced from once every three months to once every six months. 　　● In addition to labor and cleaning costs, coolant expenses were also reduced to half, down to 200,000 yen after implementation, among other benefits.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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